How to Remake a Cheap BBQ Smoker for Better Meat Flavor
Once you’ve learned how to grill, the smoker is usually the next step in outdoor cooking. Most major box retailers sell inexpensive smokers for under $ 300 from Char-Broil, Brinkmann, and Weber. These smokers are functional, but leave much to be desired in terms of smoking quality. However, with a few simple changes, you can make your cheap smoker deliver even more delicious meats and vegetables.
All cheap smokers, regardless of style, have several problems that separate them from more expensive smokers. Problem number one is keeping heat constant high, but they may also lack build quality, heat metering, and rust protection are other areas that could be improved.
Seal it
Most of these smokers come in ready-made kits that you assemble yourself. However, spaces around vents and doors, as well as areas for bolts and knobs, can result in heat loss. Apply a high temperature silicone seal around these areas to provide a better seal, and add a seal on the bottom of the smoker door to prevent leakage. The goal is for your smoker to work as if they were cut from a single piece of steel or from a single ceramic mold. (Watch the video above.)
Increase airflow (for bullet type smokers)
The offset smoker box that houses the meat should be as tightly sealed as possible, but bullet-tipped smokers need adequate ventilation to maintain a constant high heat. The small holes and vents these smokers usually have are usually not enough to sustain a long-lasting burn.
Drill holes to open up extra ventilation at the top of the smoker, and add more holes at the bottom for better airflow and quicker ash removal. (Seethis video for more information.)
Upgrade your support hardware
Cheap smokers are built with inexpensive parts, including legs and wheels. If your smoker is wobbling or standing on an uneven surface, add additional support by welding or bolting additional metal rods . Thisvideo will show you how to drill steel with a drill and enlarge existing holes with a hammer drill. Use screws with hexagon head with flat and lock washers to secure support.
Replace broken plastic wheels or remove them completely and place smoker on concrete blocks.
Replace thermometer
Many thermometers only read warm / ideal / hot. Buy and install an aftermarket thermometer that gives you accurate temperature readings so you can better control your meat. Look for longer thermometer probes that penetrate deeper into the smoker.
Search Amazon and eBay for direct replacement thermometers with improved readings. Look for something like this $ 13 model with a large 2 “display and a 2 1/2” stem. When smoking any type of meat, it is convenient to have a thermometer probe with you.
Recolor it
Rust-Oleum Heat Resistant Enamel Spray will give your smoker a smooth, professional-quality black finish and protect them from rust. Before you finish assembling the smoker, paint everything, including the legs.